0.4sMachine guarding
Hand at nip point → machine stopped
NZeroC AI · Industries · Manufacturing
NZeroC Vision AI Coworkers for Manufacturing.
AI Safety · AI Security · AI Operations · one deployment
AI on the cameras you already own, working 24x7 to stop injuries, downtime and theft before they happen. Protect your people, assets and production.
No new camerasNo site training data95%+ fewer false alarms
Trusted by the world's best
National Science Foundation
Rice University
Greentown Labs
Microsoft
NVIDIA
Google
The problem
Cameras just record.
They don't prevent risky events.
$12M+
lost every year by a typical $200M plant. Every event was on camera. Nobody was watching.
Injury & OSHA
$1.5–3M$47K per lost-time claimTheft & intrusion
$0.1–0.5M$274K per cargo theftDowntime & quality
$10–20M$125K per hour of downtimeEstimated annual loss, typical $200M plant · NCCI · CargoNet · Siemens · BLS · ASQ
The solution · Watch · Detect · Act
Vision AI Coworkers to prevent risky events.
Same cameras. Now they watch, decide and act across safety, security and operations.
SafetyLine of fire0.2s
SafetyForklift near miss0.5s
SecurityTailgating0.6s
OpsDefects & bottleneck1.2s
No new cameras
No site training data
95%+ fewer false alarms
Seconds
not the end-of-shift review that never prevented anything.
AI Safety Coworker
Cut recordables, citations and comp costs before the injury.
AI coworkers on your cameras, working 24x7 to reduce worker injuries, regulatory penalties, unplanned downtime, and losses. They detect risky events early, and take actions instantly to prevent expensive events later. Reduce your insurance premium. Save your team 1,000+ hours.
0.4s0.5sForklift near miss
Collision risk → driver alerted
0.2sCrane line of fire
Under load → “Clear the line”
0.6sMissing PPE
No face shield → coached
Also watchesRobot cells & LOTORiding conveyorsFalls from heightErgonomicsChemical spillsFire & smoke+ Custom detections for your SOPs
AI Security Coworker
Stop theft and intrusion while it's happening.
AI coworkers on your cameras, working 24x7 to protect your facility & assets from theft, vandalism & unauthorized persons. They detect risky events early, and take actions instantly to prevent expensive events later. Reduce your insurance premium. Save your team 1,000+ hours.
0.6sAfter-hours breach
Fence cut → talk-down + security
0.6sTailgating
Two on one badge → talk-down
0.5sRestricted zone
Unauthorized entry → warned
0.8sWeapons & violence
Weapon seen → police called
Also watchesUnknown vehicles & platesUnbadged contractorsTool cribs & R&DLoitering at docks+ Custom detections for your SOPs
AI Operations Coworker
Find the minutes you lose every shift, and the defects before they ship.
AI coworkers on your cameras, working 24x7 to remove operational bottlenecks and risks impacting production, productivity, and quality. They detect risky events early, and take actions instantly to prevent expensive events later. Reduce your insurance premium. Save your team 1,000+ hours.
1.2sBottleneck & defects
Jam + defects → operator coached
1.0sIdle stations
Line starved → shift lead pinged
0.8sSOP deviation
Check skipped → coached + SMS
1.2sHygiene SOP
No hairnet → coached + logged
Also watchesCycle-time driftOutput countingCongestion & WIPShipping delays+ Custom detections for your SOPs
More it catches · Safety · Security · Operations
Every risk. Every shift.
0.4sElectrical panel fire
Smoke → talk-down + fire team.
0.6sErgonomic hazard
Unsafe lift → coached.
0.4sFall risk
No tie-off → “Step back”.
0.8sCongestion & blockage
Blocked aisle → cleared.
1.2sQuality & packaging defects
Defect → batch isolated.
0.8sWIP & staging flow
Staging overflow → logistics paged.
0.9sUnauthorized vehicle
Plate no match → held at gate.
0.5sLoitering at finished goods
Lingering → deterred.
Built for Metal & Steel, Automobile & EV, Food & Beverages, Building Materials, Chemical, Paper, Packaging & Containers.
Agentic actions
Alerts get ignored.
Actions prevent losses.
Not just alerts. AI coworkers take instant actions to prevent your risks & losses. They speak on talk-down speakers to deter the threat or coach the person on SOP violations, instantly notify the right team member, log the incident with evidence, create tickets & complete the task on the systems you already use.
Stops the machine
E-stop + “Get off now” · 0.3s
Calls for help
Alarm + fire brigade + maintenance · 0.9s
Completes the task
EHS ticket + spill team + area cleared
Speaks on-site
Warns, coaches, deters in real time
Notifies via call, SMS, Teams
Logs clip, timeline, report
Locks doors, dispatches security
Insights, reports and answers from AI
Ask AI for insights,
reports and RCA in seconds.
Just ask AI to do root cause analysis, and run an easy investigation. Save your team 1,000+ hours of digging through video footage & preparing insights.
Why did Line 3 stop four times last week? Show the clips.
Here are all four stops, ranked by minutes lost, with the clips and a draft root-cause report.
Stop 1Stop 2Stop 3Open RCA reportShare to Teams
Try asking
1,000+team hours saved on footage review
Integrations
Works with the tools
you already use.
No new dashboard to babysit. AI agents do the work in the systems your manufacturing teams already run.
Team notifications
- Teams
- Slack
- SMS
- Phone
- Speakers
Safety & EHS
- Intelex
- Cority
- VelocityEHS
- Enablon
- Sphera
Security & access
- Genetec
- Milestone
- LenelS2
- Avigilon
- VMS
Quality & production
- MES
- SAP
- QMS
- CMMS
- PLCs & safety relays
Anything else
- Webhooks & open API
Privacy & security · Sovereign edge AI
Your video stays
on your site.
Built to pass your IT, legal and HR review.
IT / OT
OT network stays isolated.
Zero Trust, air-gapped option.
Legal
You own your data.
Encrypted in transit and at rest.
HR & union
Watches hazards and processes, not people.
Coaches in the moment.
Executives
Full control.
SSO, role-based access, full audit trail.
Your site · on-premises
Your camerasCCTV · IP · VMS
Edge AI nodeDetection & action on site
Raw video never leaves the building
↓ insights & short clips only
Your team & systems get insights and short clips only. Detection keeps running when the link drops.
Zero Trust Architecture
Every user, device and service verified on every request.
Encryption everywhere
Encrypted in transit and at rest.
SSO & role-based access
Enterprise SSO with RBAC by site, zone and role.
Full audit trail
A record of who saw what, and when.
Network isolation
Segmented from your OT and IT networks.
Air-gapped option
Run fully offline for sensitive sites.
On-premises processing
Raw video stays in your facility by default.
Automatic updates
Security patches and new AI models, delivered safely.
Alternatives
Better than the alternatives.
One deployment does the job of three tools, and it acts instead of just alerting.
| Capability | Cameras + guards | Safety-only AI | Cloud video AI |  |
|---|---|---|---|---|
| Watches every camera, 24x7 | No | Yes | Yes | Yes |
| Safety, security & operations in one | No | Safety only | Mostly security | Yes |
| Acts: speaks, notifies, updates systems | Guard only | Alerts only | Alerts only | Yes |
| Raw video stays on your site | Yes | Varies | No | Yes |
| Cost doesn't climb per camera | No | Varies | Per camera | Per edge node |
ROI
High ROI &
short payback period.
One avoided hour of line downtime pays for two years.
~9xfirst-year return
~6 wkpayback
Insurance savings
~$50K every yearFewer claims → lower EMR → lower workers' comp premium, for 3 years.
Year 1 · cost vs. value created
- 1 OSHA citation$16.5K
- 1 theft or intrusion$50K
- 1,000 review hours$60K
- 2 lost-time injuries$94K
- 2 hrs line downtime$250K
- Insurance premium$50K
Illustrative plant: 100 cameras, 400 workers. Insurance: EMR down 0.10 on a ~$500K workers' comp premium. The free trial replaces every input with yours.
Let's make Manufacturing
Safe & Intelligent.
Zero risk to you. Know the ROI before you spend a dollar.
01 · 30 minutes
Free Site Audit
Your top 3 loss risks, mapped to cameras you own.
02 · 30 days
Free 30-Day Trial
Live on your cameras, real detections from your site.
03 · End of trial
Free ROI Report
A business case your CFO can sign.
Sidhant Kumar · Co-founder & CEO · sidhant@nzeroc.ai
Included with every deployment
Enterprise grade features included.
Industry-leading AI capabilities
95%+ reduction in false alarms
Predictable cost
Hybrid cloud reliability & performance
Unlimited cameras, users, and cloud archiving
Low bandwidth & real-time AI processing
Automatic updates for newer AI models
Dedicated onboarding, training and support
FAQs
Questions from manufacturing leaders.
Which manufacturing sub-sectors do you support?
Metal & steel, automobile & EV, food & beverages, building materials (cement, wood, glass), chemical, and paper, packaging & containers. Detections are tuned to each floor's hazards and SOPs.
Can it stop a machine when a hand enters the guard?
Yes, where you choose. It can trigger an E-stop through your PLCs and safety relays in about 0.3 seconds, and always speaks on site and notifies the line supervisor.
Will it work with our MES and EHS software?
Yes. Downtime and defects can update MES, SAP, QMS and CMMS; incidents open in Intelex, Cority, VelocityEHS, Enablon or Sphera, with the clip attached.
Does it handle food-safety and hygiene SOPs?
Yes. It checks hairnets, gloves, handwashing steps and line-clearance SOPs, coaches in the moment and logs every deviation for audits.
Does our video leave our facility?
No. AI runs on an edge node on your premises. Raw video never leaves the building; your team and systems receive insights and short clips only. Air-gapped deployments are supported.
How is it priced?
Per edge node, not per camera or per module, so cost doesn't climb as you cover more areas. Unlimited cameras, users and cloud archiving are included within a node's capacity.
How do we start?
Book a free 30-minute site audit. We map your top 3 loss risks to the cameras you own, run a free 30-day trial live on your cameras, and hand you an ROI report your CFO can sign.
Other industries
